{"id":556,"date":"2017-05-26T17:31:57","date_gmt":"2017-05-26T17:31:57","guid":{"rendered":"http:\/\/bryceautomation.com\/?p=556"},"modified":"2022-08-20T18:11:30","modified_gmt":"2022-08-20T18:11:30","slug":"controllogix-processor","status":"publish","type":"post","link":"https:\/\/bryceautomation.com\/index.php\/2017\/05\/26\/controllogix-processor\/","title":{"rendered":"ControlLogix Processor"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\">Introduction to the ControlLogix Processor<\/h2>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignleft\"><img decoding=\"async\" width=\"99\" height=\"300\" data-src=\"https:\/\/bryceautomation.com\/wp-content\/uploads\/2017\/05\/Processor-99x300.jpg\" alt=\"ControlLogix Processor\" class=\"wp-image-558 lazyload\" data-srcset=\"https:\/\/bryceautomation.com\/wp-content\/uploads\/2017\/05\/Processor-99x300.jpg 99w, https:\/\/bryceautomation.com\/wp-content\/uploads\/2017\/05\/Processor.jpg 137w\" data-sizes=\"(max-width: 99px) 100vw, 99px\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" style=\"--smush-placeholder-width: 99px; --smush-placeholder-aspect-ratio: 99\/300;\" \/><\/figure>\n<\/div>\n\n\n<p>The ControlLogix Processor is the controller of an automation system. \u00a0 This is where we store the program that automates industrial systems. \u00a0 Although\u00a0we can place the ControlLogix processsor in any slot of the chassis, traditionally we place it in Slot 0. \u00a0 We program the processor using RSLogix 5000 (renamed to Studio 5000 in version 21).<\/p><div id=\"bryce-3087150882\" class=\"bryce-afterfirst bryce-entity-placement\"><script async src=\"\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js?client=ca-pub-8316758073402323\" crossorigin=\"anonymous\"><\/script><ins class=\"adsbygoogle\" style=\"display:block;\" data-ad-client=\"ca-pub-8316758073402323\" \ndata-ad-slot=\"7728240895\" \ndata-ad-format=\"auto\"><\/ins>\n<script> \n(adsbygoogle = window.adsbygoogle || []).push({}); \n<\/script>\n<\/div>\n\n\n\n<p>The L6x processor has a serial port on board which we might use to communicate with a laptop, panelview terminal, or other devices which commonly use the DF1 protocol, or ASCII for communication. \u00a0The L7x processors have a USB port for communication.<\/p>\n\n\n\n<p>The battery retains the memory when the processor looses power. \u00a0 When replacing the battery, be sure the processor has power, or it will loose it&#8217;s program. \u00a0 In some cases, we must power down to open a cabinet to access the processor. \u00a0 If this is the case, be sure you have a backup of your ControlLogix project before replacing the battery in a processor that is has no power. \u00a0You will loose the program, and have to download the project again using RSLogix\/Studio 5000. \u00a0On the L7x and L8x processors, you will notice an &#8220;Energy Storage&#8221; feature. \u00a0This is a capacitor that will eliminate the need for a battery in most cases.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Status Indicators<\/h2>\n\n\n\n<p>There are several status indicators on the processor:<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Left side<\/h3>\n\n\n<div class=\"wp-block-image\">\n<figure class=\"alignright\"><img decoding=\"async\" width=\"173\" height=\"300\" data-src=\"https:\/\/bryceautomation.com\/wp-content\/uploads\/2017\/05\/processorstatus-173x300.jpg\" alt=\"ControlLogix Processor Status\" class=\"wp-image-560 lazyload\" data-srcset=\"https:\/\/bryceautomation.com\/wp-content\/uploads\/2017\/05\/processorstatus-173x300.jpg 173w, https:\/\/bryceautomation.com\/wp-content\/uploads\/2017\/05\/processorstatus.jpg 396w\" data-sizes=\"(max-width: 173px) 100vw, 173px\" src=\"data:image\/svg+xml;base64,PHN2ZyB3aWR0aD0iMSIgaGVpZ2h0PSIxIiB4bWxucz0iaHR0cDovL3d3dy53My5vcmcvMjAwMC9zdmciPjwvc3ZnPg==\" style=\"--smush-placeholder-width: 173px; --smush-placeholder-aspect-ratio: 173\/300;\" \/><\/figure>\n<\/div>\n\n\n<p><strong>Batt<\/strong>: \u00a0This indicator will be solid red if the battery is low or missing. \u00a0 Be sure to replace the battery as soon as possible if this indicator is on. \u00a0 Be aware that in some systems, we may not use a battery.<\/p>\n\n\n\n<p><strong>Force<\/strong>: \u00a0Forcing simulates field jumpers (to some extent). \u00a0If the Force light is flashing amber, forces are installed, but not enabled. \u00a0In contrast, a solid amber force light indicates that forces are enabled in the processor.<\/p>\n\n\n\n<p><strong>Run<\/strong>: \u00a0If the run light is solid green, the processor is running the program. \u00a0 If the Run light is not illuminated, the processor may be in program mode, or it has no power.<\/p>\n\n\n\n<h3 class=\"wp-block-heading\">Right Side<\/h3>\n\n\n\n<p><strong>IO<\/strong>: \u00a0The I\/O light is normally solid green in a running system. \u00a0 If the I\/O light is not lit, the processor is not trying to connect to any I\/O in your system. \u00a0If the I\/O light is flashing green, then you have a problem with at least one I\/O Module. \u00a0 Go online with the processor in Studio 5000. \u00a0In the Controller Organizer window on the left side of your screen, scroll down to the I\/O Configuration tree. \u00a0 A caution icon will be on the module you are having a problem with. \u00a0 Right click the module, and go to the properties. \u00a0 The connection tab will give you a description of the problem.<\/p>\n\n\n\n<p><strong>RS232<\/strong>: \u00a0This indicator will flicker or flash as data transfers across the serial port.<\/p>\n\n\n\n<p><strong>OK<\/strong>: \u00a0The OK light should normally be solid green. \u00a0 A solid red OK light will usually indicate a hardware issue. \u00a0 You can try to cycle power, or re-seat the processor, but if it&#8217;s a critical system, I would recommend replacing the processor. \u00a0On the other hand, if  the OK light is flashing red, then a software fault has occurred. \u00a0 To get a description of the fault, go online with the processor using Studio 5000. \u00a0 In the online toolbar (usually at the top left of your window), you will see that the processor is faulted. \u00a0 Hit your pull down tab, and select &#8220;Go to Faults&#8221;, or &#8220;Go to Error&#8221;. \u00a0 This will give you a description of the fault.<\/p>\n\n\n\n<p><em>Note: &nbsp;If you have an L7x or L8x series processor, you will see an AlphaNumeric data display for diagnostics information.<\/em><\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Keyswitch:<\/h2>\n\n\n\n<p>If you lock the keyswitch into RUN mode, you cannot create tags, download to the processor, or modify logic. \u00a0 Basically, you can only change the value of existing tags. \u00a0On the other hand, if the keyswitch in PROG (program) mode, the processor&#8217;s program is not running. \u00a0 If the keyswitch is in REM (remote) mode, then you can perform online edits, change the mode of the processor from your PC, and download to the processor. \u00a0 Be aware that if you download to your processor, your system will likely shut down.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Replacing the Processor:<\/h2>\n\n\n\n<p>The procedure for replacing the processor will vary between different locations. \u00a0In general, though, to replace a processor, be sure you have the latest backup of the Studio 5000 project. \u00a0Next, replace the processor, and be sure to connect the battery on the new processor if applicable. \u00a0 Open your project in Studio 5000 (this will have a .ACD extension). \u00a0Be sure you have a correct communication path. \u00a0 You can build the path under Communication | Who Active on the menu bar. \u00a0 Then select <strong>Download<\/strong>. \u00a0 Most likely, you will want to be communicating of USB or Ethernet as the DF1 Serial connection on the L63x processors and earlier is very slow. \u00a0 \u00a0Now, Studio 5000 will ask to flash the processor with the project revision. \u00a0Then the download will take place. \u00a0Flashing the processor over DF1 may take a couple hours! \u00a0 Ethernet will just take a few minutes.<\/p>\n\n\n\n<p>If a server or utility is not setting the clock, you will also want to set the clock manually. \u00a0 Go to Controller Properties. \u00a0Then in the online toolbar, this is the icon beneath your keyswitch, or right click the controller in the I\/O tree and select Properties. \u00a0 At this point, set\u00a0the clock on the Date\/Time tab while you are online with the processor.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\">Summary of the ControlLogix Processor<\/h2>\n\n\n\n<p>In short, the processor controls your entire system.  If your system is completely down, it&#8217;s a good idea to check these processor status lights.  By using RSLogix \/ Studio 5000 and the status indicators on the processor, you should be able to troubleshoot your equipment very quickly.<\/p>\n\n\n\n<p>Obviously, if your processor has a battery, be sure to include battery replacements as part of your PM.  On the other hand, if you have a capacitor module, such as with the L73 and higher processors, you do not need to replace the battery regularly.<\/p>\n\n\n\n<p>Keep in mind that if you have a major fault on the processor, you will need to get a description of the fault.  Do this before you clear the fault.  That way, you can track down what caused the fault.<\/p>\n\n\n\n<p>&#8212; Ricky Bryce<\/p>\n<div id=\"bryce-3880757580\" class=\"bryce-after-content bryce-entity-placement\"><script async src=\"\/\/pagead2.googlesyndication.com\/pagead\/js\/adsbygoogle.js?client=ca-pub-8316758073402323\" crossorigin=\"anonymous\"><\/script><ins class=\"adsbygoogle\" style=\"display:block;\" data-ad-client=\"ca-pub-8316758073402323\" \ndata-ad-slot=\"4667596182\" \ndata-ad-format=\"auto\"><\/ins>\n<script> \n(adsbygoogle = window.adsbygoogle || []).push({}); \n<\/script>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>Introduction to the ControlLogix Processor The ControlLogix Processor is the controller of an automation system. \u00a0 This is where we store the program that automates industrial systems. \u00a0 Although\u00a0we can place the ControlLogix processsor in any slot of the chassis, traditionally we place it in Slot 0. \u00a0 We program the processor using RSLogix 5000 <a class=\"moretag btn btn-primary\" href=\"https:\/\/bryceautomation.com\/index.php\/2017\/05\/26\/controllogix-processor\/\">Read More \u00bb<\/a><\/p>\n","protected":false},"author":1,"featured_media":560,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[4],"tags":[11,21,22],"class_list":{"0":"post-556","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-controllogix","8":"tag-controllogix","9":"tag-hardware","10":"tag-processor","11":"czr-hentry"},"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.3 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>ControlLogix Processor: Status indicators, and replacement.<\/title>\n<meta name=\"description\" content=\"How to read the status indicators on a ControlLogix processor. 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